Industrial manufacturing equipment at Rosendahl Nextrom, showcasing advanced machinery for cable and wire production in a modern factory setting.

Tight buffer extrusion for indoor cable production.

Your partner in fiber production technology

OFC 42 tight buffering line

Flexible tight buffer extrusion for indoor fiber optic cable production.

Indoor fiber optic cable designs require protected, easy-to-handle fibers that can be processed into compact cable constructions without compromising quality. Tight buffered fibers, semi-tight buffered fibers, and micro-sheath bundles all place different demands on material selection, layer structure, fiber handling, cooling, and production flexibility.

Tight buffering adds the protective buffer around the optical fiber before it is used in indoor cable designs. The process must support different fiber types, e.g. single and multimode fibers.

OFC 42 Tight Buffering Line is designed for tight buffer, semi-tight buffer, CFU compact fiber unit and soft bundle extrusion. With modular line components, broad material compatibility, optimized pay-off and take-up systems, spray cooling, and optional fiber up-coating, OFC 42 supports flexible and efficient indoor cable manufacturing.

multiple buffer types

Produces tight buffered fibers, semi-tight buffers, CFU compact fiber units and soft bundle products for a wide range of indoor cable designs.

material versatility

Supports single and dual-layer buffer constructions with materials such as PA12, PE, PVC, FEP, HFFR, TPE, and UV-curable acrylates.

spray cooling

Spray cooling with small water droplets supports efficient cooling, lower line tension, easier drying, and a compact line footprint.

fiber upcoating

Optional fiber up-coating adds protection, improves stripability, and enables additional indoor cable production possibilities.

Flexibility & efficiency in tight buffer extrusion

A machine part with a large gear and blue handwritten label "CS4" inside a transparent enclosure, used in industrial manufacturing processes at Rosendahl Nextrom.

for tight buffer, semi-tight buffer and soft bundle products with compact spray cooling

NKP 450 dual take-up

advantages of the OFC 42 tight buffering line

Flexible tight buffer extrusion for indoor fiber optic cables

Protected fibers for indoor cable designs

OFC 42 produces the protective buffer around optical fibers, creating tight buffered, semi-tight buffered, and soft bundle products for indoor cable applications. This gives manufacturers flexibility to prepare fibers for different cable structures and production requirements.

Wide material compatibility

OFC 42 supports a broad range of materials, including PA12, PE, PVC, FEP, UV-curable acrylates, and other indoor cable compounds depending on the product design. This material flexibility helps manufacturers cover different indoor cable requirements on one adaptable line concept.

Spray cooling and short footprint

The spray cooling system uses fine water droplets to increase cooling efficiency and reduce tension increase in the product. This supports stable tight buffer quality while enabling a more compact line setup compared to conventional cooling concepts.

Fiber upcoating and continuous production

The optional Fiber Up-Coating System can apply a UV-curable acrylate or silicone layer before buffering, improving stripability and adding protection in demanding environments. Dual take-up for continuous production and traversing support stable winding quality for tight buffer products.

OFC 42 spray multipass and telescope spray multipass with cooling trough, industrial equipment, Rosendahl Nextrom manufacturing machinery, technical engineering, precision tools.

flexible layout

choose your preferred footprint

OFC 42 layout options

OFC 42 spray multipass and telescope spray multipass with cooling trough, industrial equipment, Rosendahl Nextrom manufacturing machinery, technical engineering, precision tools.
FUS fiber upcoating system

FUS fiber upcoating system


Benefits of
OFC 42 tight buffering line

  • Production of tight buffered fibers, semi-tight buffers, and soft bundles
  • Single and dual-layer buffer production
  • Broad material compatibility for different indoor cable designs
  • Modular line configuration for current and future product requirements
  • Efficient spray cooling with reduced product tension and short footprint
  • Optional fiber up-coating for added protection and easier stripability
  • Optimized pay-off and take-up systems for controlled fiber handling
  • Accurate tension control and precise traversing for stable winding quality
  • Adaptable line concept for different products, materials, and factory layouts

solutions for OFC 42

  • Fiber pay-off systems
  • Fiber preheater
  • NVP vacuum pump
  • ROEX 30 / ROEX 45 extrusion systems
  • NXH / RX crosshead solutions
  • Spray cooling and multipass cooling systems
  • Fiber Up-Coating System
  • Diameter and lump quality control
  • Continuous dual take-up solutions
  • LOS or PSU line control, service, upgrades, and support
A skilled technician operating advanced industrial machinery at Rosendahl Nextrom manufacturing facility, focusing on quality control and automation processes.

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Rosendahl Nextrom is a global leader in battery, cable & wire and optical fiber production technologies whose goal is to connect your needs with our technology. Quality, customization, product know-how and close cooperation with our partners are our core values.
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