Extrusion is
what we do best

With Rosendahl’s ROEX extruder series, you get powerful extruders that offer significant advantages over conventional cable extruder technologies on the market.

Rosendahl ROEX extruder for cable extrusion

Efficient cable production extruders for a wide range of materials

ROEX extruders are high-performance machines for cable insulation and cable jacketing. Thanks to our profound process know-how and decades of experience in extrusion technology, you get the perfect all-in-one solution from one provider. Equipped with the most modern functions and fine-tuned to your individual process and extrusion line.

IPCEI

Save energy with reduced power consumption of your extruder

Compared to a conventional extruder, a ROEX machine performs much more efficiently

Rosendahl extruder and crosshead for LAN cable production

Get to know the latest extruder drive technology

Our innovative drive concept combines many advantages for your production

for different materials

over the complete operating range

manufacturing equipment for THHN tandem extrusion

counter-pressure independent

with ROEX extruders you can save more than 20% energy

ROEX: an eco-friendly extruder

Less energy.
More power.

The extruder is the biggest power consumer within an extrusion line. Every optimization in this area therefore has a high impact on the overall energy consumption of the extrusion line.

The energy demand of an extruder is particularly influenced by the design of its processing unit (feeding section and screw design), as well as by the heating and cooling of the complete extruder. With the development of the ROEX extruder series, we were able to make significant optimizations and achieve considerable energy savings. For the same output, ROEX extruders consume roughly a quarter less energy compared to conventional extruders.

The latest extruder drive technology

Innovative direct motor drive concept for your extruder

The compact motor gearbox (CMG) is the latest extruder drive technology. Within the housing of the CMG, there is a motor system symmetrically placed around one central planetary gear. This positioning makes very uniform load transmission possible, resulting in

  • lower noise emission
  • lower space requirement
  • lower energy consumption
  • longer machine lifetime

Stable process for your extrusion line

Higher linearity over the whole operating range

In addition to their higher output and stable melt pressure profile, ROEX extruders have the advantage of a high linearity of output over the entire range of operation. That results in stable product dimensions over the complete operating range of the extruder.

These great features make a ROEX extruder the heart of every extrusion line.

Interchangeable, water-cooled feeding sections

Higher flexibility with your
ROEX extruder

ROEX extruders are equipped with an integrated water-cooled feeding section. Together with the appropriate processing unit, the influence of counter-pressure fluctuations is reduced to a minimum compared to a conventional extruder. The result is a consistently high-quality final product and a significantly higher production speed.

Regardless of the demands that may arise in the future – thanks to Rosendahl’s interchangeable feeding sections, you can easily adapt your extruder to new materials anytime. That gives you the right amount of flexibility in manufacturing your products – today and tomorrow.

  • Stay flexible for new product designs
  • Save on maintenance costs

Independent water-cooling system for every ROEX extruder ​

Both the compact motor gearbox and the feeding section are water-cooled to keep them temperature-controlled. Additionally, this system avoids contamination in these water channels. The chilled plant water is connected to the heat exchanger. There is no contact between the plant water and the coolant in the separate cooling system.

  • For easy cleaning of the water channels
Rosendahl extruder screws

Special design of extruder screws

Optimized screw geometry

The screw plays the key role in the extruder. The better it works, the better the product you sell. We are constantly working to improve our processes and have the right standard screws for your typical products, as well as for specific processes: universal screws, low-compression screws, product optimized screws.

ROEX extruders are designed to process a wide range of materials, such as PE, PP, PVC, LSF-HFFR, PA, PBT, XLPE, FEP, ETFE. We also provide machines for high-quality physical foaming and silicone extrusion lines.

Rosendahl extruder series ROEX

Our extruder series is available for a comprehensive range of different materials. All Rosendahl extruders are 100% made in Europe and can be customized to your individual requirements and extrusion line.

Rosendahl ROEX - manufacturing equipment for extrusion
ROEX 30

Screw Diameter: 30 mm
L/D Ratio: 24:1, 30:1
Layout: Horizontal

Rosendahl ROEX extruder for cable extrusion
ROEX 38

Screw Diameter: 38 mm
L/D Ratio: 24:1
Layout: Horizontal

Rosendahl ROEX extruder for cable extrusion
ROEX 30/38/45 CO

Screw Diameter: 30, 38, 45 mm
L/D Ratio: 24:1, 30:1
Layout: Horizontal

Rosendahl ROEX extruder for cable extrusion
ROEX 30/38/45 VS

Screw Diameter: 30, 38, 45 mm
L/D Ratio: 24:1, 30:1
Layout: Vertical

Rosendahl ROEX extruder for cable extrusion
ROEX 45/60

Screw Diameter: 45, 60 mm
L/D Ratio: 24:1, 30:1
Layout: Horizontal

Rosendahl ROEX extruder for cable extrusion
ROEX 75/90

Screw Diameter: 75, 90 mm
L/D Ratio: 24:1, 30:1
Layout: Horizontal

Rosendahl ROEX extruder for cable extrusion
ROEX 120/150

Screw Diameter: 120, 150 mm
L/D Ratio: 24:1, 30:1
Layout: Horizontal

Rosendahl RE extruder manufacturing equipment
RE20

Screw Diameter: 20 mm
L/D Ratio: 30:1
Layout: Horizontal

Silicone extruders

Thinking about upgrading your extrusion line?

Simply integrate a ROEX extruder into your existing extrusion line. ROEX extruders are equipped with their own PLC with two integration methods:

  • Total integration in the existing extrusion line control via fieldbus (Profibus, Profinet, etc.)
  • Integration as a stand-alone version with a touch panel and hardware interface
Rosendahl automotive crosshead RX5

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with us

Are you looking for a powerful and energy-friendly extruder to take your production to the next level? Do you have special requirements and need an experienced partner in the field of extrusion? We can give you comprehensive advice and find the right solution for you.

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