what drives your production?
Master the challenges of today and tomorrow with our automotive wire and cable extrusion lines
game-changer for automotive:
After months of dedicated research and development, we proudly introduce the 1st industry-ready turnkey extrusion line for hairpin wire.
RA-I is an all-in-one insulation solution for the safe and efficient use of hairpins at 800V and above.
Expect outstanding product properties and a fast and reliable production process from A to Z.
automotive wire and cable extrusion solutions
With Rosendahl equipment for automotive wire and cable production, you are well equipped to master the challenges of today and tomorrow.
Fully electric, hybrid plug-in or autonomous driving? The automotive industry is competitive and constantly changing. New driving concepts are posing new challenges for the industry. With more and more sensor technology being installed in vehicles, the demands on cable and wire production lines are growing accordingly. We put all our expertise into developing machines that deliver high performance and excellent products.
less is more
Save space, weight, and
costs with our efficient manufacturing concepts for automotive cables
A more complex harness does not necessarily have to result in increased weight or space required. We are constantly researching and developing to make cable production even more efficient.
ROCOMAT quick color-change system
From red/blue to yellow/green in 0.3 seconds
With the unique ROCOMAT system, we integrate a color-change function directly into the crosshead. That reduces the color-change volume to an absolute minimum and achieves the shortest color-change length in the industry.
VS SK-400-C Color-recognition system
Monitor your production 24/7/365 and reduce claims
Detecting color variations at a speed of 2,000 m/min seems impossible? It isn’t. With this innovative 360° sensor system, you can detect color deviations unperceivable to the human eye.
utmost quality is our aspiration.
Tailor-made manufacturing solutions for automotive wire
Get the most suitable equipment to produce worldwide standardized products for the automotive industry.
Your production line will be customized to meet all required global standards, as well as specific automotive brands’ requirements regarding electrical behavior, geometrical properties, or mechanical and temperature resistance.
- European Specification: ISO International organization for standardization
- U.S Specification: SAE Society of automotive engineers
- Japan and Asia Specification: JASO Japanese automotive standard
your specialist for automotive wire manufacturing solutions
fast. reliable. smart.
Rosendahl production lines for automotive wires and cables
Line for Automotive Wire
Line for High-Temperature Materials
Line for Silicone Materials
Sheathing Line for Automotive Wire
Datacom Line for Automotive Wire
Hairpin Insulation Line
Bus Bar Insulation Line
Rosendahl line configurations for automotive wire and cable production
|Product size||Maximum speed||Materials|
|Small cross-section line||0.08 – 1 mm²||2,000 m/min||PVC, PP, PE, XLPO/XLPE, TPE, …|
|Standard extrusion line||0.22 – 8 mm²||1,500 m/min||PVC, PP, PE, XLPO/XLPE, TPE, …|
|Big cross-section extrusion line||10 – 120 mm²||500 m/min||PVC, PP, PE, XLPO/XLPE, TPE, …|
|Silicon rubber line||10 – 120 mm²||depending|
|Sheathing line||5 – 30 mm||500 m/min||PVC, PP, PE, XLPO/XLPE, TPU/PUR, TPE, …|
|High-temperature material line||0.13 – 4 mm²||500 m/min||FEP, ETFE, PFA|
|Datacom line||0.13 – 4 mm²||1,500 m/min||
Solid PE, Solid PP
*chemically and physically foamed
|Bus bar insulation line||25 - 300 mm²||500 m/min||PVC, PA12, TPE|
|Hairpin insulation line||0.5 - 15 mm²||60 m/min||High-performance plastic (PEEK, PAEK, PEKK, PSU, PPSU, PPS, TPI)|
full flexibility for your products
Produce these and more products for the automotive industry on tailor-made equipment by Rosendahl
aluminum or copper
with PA or XLPE insulation
Contact us if you are interested in high-performance equipment for automotive cable and wire production. We will be happy to answer your questions.