what drives your production?
Master the challenges of today and tomorrow with our automotive wire and cable extrusion lines
introducing a
game-changer for automotive:
hairpin extrusion
After months of dedicated research and development, we proudly introduce the 1st industry-ready turnkey extrusion line for hairpin wire.
RA-I is an all-in-one insulation solution for the safe and efficient use of hairpins at 800V and above.
Expect outstanding product properties and a fast and reliable production process from A to Z.
automotive wire and cable extrusion solutions
With Rosendahl equipment for automotive wire and cable production, you are well equipped to master the challenges of today and tomorrow.
Fully electric, hybrid plug-in or autonomous driving? The automotive industry is competitive and constantly changing. New driving concepts are posing new challenges for the industry. With more and more sensor technology being installed in vehicles, the demands on cable and wire production lines are growing accordingly. We put all our expertise into developing machines that deliver high performance and excellent products.
Reliable machine setup with minimum downtime
Flexible production with small lot sizes
less is more
Save space, weight, and
costs with our efficient manufacturing concepts for automotive cables
A more complex harness does not necessarily have to result in increased weight or space required. We are constantly researching and developing to make cable production even more efficient.
Reduce wire
weight
by means of smaller cross sections
Reduce wire diameter
by means of compacted conductor design
Reduce wall thickness
with the help of high-performance insulation
Reduce your CO₂ footprint
thanks to highly efficient production technology
ROCOMAT quick color-change system
From red/blue to yellow/green in 0.3 seconds
With the unique ROCOMAT system, we integrate a color-change function directly into the crosshead. That reduces the color-change volume to an absolute minimum and achieves the shortest color-change length in the industry.
VS SK-410-C Color-recognition system
Monitor your production 24/7/365 and reduce claims
Detecting color variations at a speed of 2,000 m/min seems impossible? It isn’t. With this innovative 360° sensor system, you can detect color deviations unperceivable to the human eye.
utmost quality is our aspiration.
Tailor-made manufacturing solutions for automotive wire
Get the most suitable equipment to produce worldwide standardized products for the automotive industry.
Your production line will be customized to meet all required global standards, as well as specific automotive brands’ requirements regarding electrical behavior, geometrical properties, or mechanical and temperature resistance.
- European Specification: ISO International organization for standardization
- U.S Specification: SAE Society of automotive engineers
- Japan and Asia Specification: JASO Japanese automotive standard
Christoph Faustmann
your specialist for automotive wire manufacturing solutions
fast. reliable. smart.
Rosendahl production lines for automotive wires and cables
RA-A
Insulation
Line for Automotive Wire
RA-I
Extrusion
Line for High-Temperature Materials
RN-Z
Extrusion
Line for Silicone Materials
Sheathing Line for Automotive Wire
Datacom Line for Automotive Wire
Hairpin Insulation Line
Bus Bar Insulation Line
overview
Rosendahl line configurations for automotive wire and cable production
full flexibility for your products
| Product size | Maximum speed | Materials | |
|---|---|---|---|
| Small cross-section line | 0.08 – 1 mm² | 2,400 m/min | PVC, PP, PE, XLPO/XLPE, TPE, … |
| Standard extrusion line | 0.22 – 8 mm² | 1,500 m/min | PVC, PP, PE, XLPO/XLPE, TPE, … |
| Big cross-section extrusion line | 10 – 240 mm² | 500 m/min | PVC, PP, PE, XLPO/XLPE, TPE, … |
| Silicon rubber line | 10 – 240 mm² | depending | |
| Sheathing line | 5 – 36 mm | 500 m/min | PVC, PP, PE, XLPO/XLPE, TPU/PUR, TPE, … |
| High-temperature material line | 0.13 – 4 mm² | 500 m/min | FEP, ETFE, PFA |
| Datacom line | 0.13 – 4 mm² | 1,500 m/min |
Solid PE, Solid PP
Cell-PE*, Cell-PP* *chemically and physically foamed |
| Bus bar insulation line | 25 - 300 mm² | 150 m/min | PVC, PA12, TPE |
| Hairpin insulation line | 2 - 15 mm² | 60 m/min | High-performance plastic (PEEK, PAEK, PEKK, PSU, PPSU, PPS, TPI) |
Produce these and more products for the automotive industry on tailor-made equipment by Rosendahl
Single
wires Small conductor size
0.08 – 8 mm²
Temperature range T1 – T8
With improved abrasion resistance
Huge variety of different color combinations
Flexible production with small lot sizes
Single
wires Big conductor size
10 – 240 mm²
Temperature range T1 – T6
High-voltage cables 600V AC / 900V DC
Multicore
wires
Outer diameter 5 – 36 mm
For eccentric cable construction
For high demand for roundness
TPU sheath for improved abrasion resistance
With different surface textures from shiny to matt
Data transmission cables
Coaxial cables for multimedia,
bus system, camera, …
Skin foam skin composition
Silicone
cables
For high-temperature applications,
single conductor or multicore cables
Bus bars
25 - 300 mm²,
solid conductor,
aluminum or copper
with PA or XLPE insulation
Customized production lines for automotiv cables & wire
Ask us for a tailor-made solution specially for your wire design
contact
get in
touch
with us
Contact us if you are interested in high-performance equipment for automotive cable and wire production. We will be happy to answer your questions.
