expertise
Cast-on-strap (COS) machines. The heart of every battery production
With our RoCOS X1, you get the fastest cast-on-strap machine with a single mold in the world. Process up to 4.5 batteries/min with PE and 4 batteries/min with AGM elements.
machine details
If you want to achieve high-quality straps, a chain of optimized processes must be followed
- loading & aligning of elements
- lug preparation
- casting
- unloading & boxing
Mainly driven by servo motors, our COS machines include many innovative features.
station 1
loading & aligning of elements
- swivelling arm or by robot (RLS)
- element aligning (vibration table, lateral, and on lugs)
station 2
lug preparation
- brushing (optional)
- fluxing (continuous filling and level control)
- preheating (controlled drying, permanent temperature control)
- tinning (for VRLA batteries)
station 3
casting
- precise, stable, and lead-saving
station 4
unloading & boxing
- overhead gantry or robot system
- active boxing frame for PE
- compression unit for AGM
our cos machines
High quality machines result in high quality products
for automotive battery production
RoCOS X1
Processes up to 4.5 batteries/min (PE) and up to 4 batteries/min (AGM)
for automotive truck battery production
RoCOS T1
Processes up to 2.5 batteries/min
for industrial battery production
RoCOS S1
for telecom, stationary, and traction batteries
Processes up to 2.5 batteries/min
Did you know that only 0.5 mm thicker straps can result in up to 57 tons higher lead consumption per year?
With our mold technology, you can produce high-quality straps at a constant thickness – that helps you to save on energy and lead.
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