Finetuned foaming process with Artificial Intelligence

October 03rd, 2022

Rosendahl has developed an AI-based algorithm that takes the quality of foamed products to a new level.


Artificial Intelligence delivering real-world results

The foaming of metal communication cables is a very complex process in which numerous parameters must be perfectly coordinated to achieve a flawless result. Lately, Rosendahl’s in-house developers succeeded in improving these highly sensitive products further. The team has enhanced their foaming process with the help of an AI-based algorithm. The results are outstanding:

Reduced process variations allow tighter tolerances,
leading to improved electrical properties.

For an even smoother result

  • The process controller comes as an add-on for RIO line control. A self-learning algorithm continuously observes the foaming process and perfectly matches individual parameters to achieve the best possible results for diameter and capacitance.
  • It intervenes in a targeted and foresighted manner and works quickly and with great precision.
  • That leads to a perfect harmonization of all interdependent parameters.
  • In addition, due to the fast adjustments of the process controller, start-up scrap is significantly reduced.

Smart and efficient

Foaming has long been one of our core competencies. By using Artificial Intelligence for this key process we are expanding our technology leadership and offering you a future-proof manufacturing solution.

Contact us with the contact form below if you would like to know more about our smart solutions.

BM Rosendahl battery prouduction laboratory


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Rosendahl Nextrom is a global leader in battery, cable & wire and optical fiber production technologies whose goal is to connect your needs with our technology. Quality, customization, product know-how and close cooperation with our partners are our core values.
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