High-speed insulation line for automotive wire
Extrusion with maximum speed and proven quality.
The next benchmark in automotive wire production
2,400 m/min without compromising on quality
Rosendahl Nextrom’s High-Speed Insulation Line is designed for the continuous insulation of automotive wires at production speeds of up to 2,400 m/min. Combining proven extrusion technology with intelligent automation and digital process control, it helps manufacturers increase productivity while maintaining consistent insulation quality.
Key highlights:
- Proven ROEX extrusion technology
- Intelligent automation of production sequences
- AI-assisted process control
- Real-time quality monitoring
- Fast color changes with minimal scrap
Built for maximum productivity
The key technologies that make the difference
High-speed production requires every machine and process to work together seamlessly. From material handling and extrusion to quality monitoring and take-up, every component of the line is synchronized to maintain stable production conditions—even at maximum line speeds.
Stable extrusion at maximum speed
Our high-performance ROEX extruders provide the stable melt quality and process reliability required for continuous automotive wire insulation at very high production speeds.
High-precision automotive crosshead
The specially developed RX5 F.1.1.K crosshead features compact construction and integrated heater cartridges, allowing quick assembly, faster color changes, and reduced production scrap.
Shortest color changes in the industry
Integrated directly into the crosshead, the patented ROCOMAT system minimizes color-change volume and achieves one of the industry's shortest color-change lengths.
360° color detection continuously
The innovative 360° sensor system continuously monitors color consistency at speeds up to 2,400 m/min.
Supersonic drying preventing ghost lumps
Designed specifically for high-speed production, the automated supersonic drying system effectively removes residual water before quality inspection.
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Smart automation for maximum efficiency
RIO line control is the central hub where all production data comes together. It is easy to operate and gives you a complete overview of your entire production. With smart add-ons, you can automate your automotive cable production and take it to the next level. Keeping track of every step has never been easier.
Energy and COâ‚‚ efficiency
Monitor and record energy consumption in real time. Detailed reports help you analyze energy costs per kilometer of cable and optimize production efficiency.
Automatic batch control
A virtual operator processes specified predefined batches on your line. After the line startup, RIO line control takes care of the rest.
AI supported process control
A self-learning algorithm keeps all interdependent parameters in perfect harmony. For improved electrical properties and reduced scrap.
Quality management
Monitor product paraÂmeters such as diameter, eccentricity, color deviation, etc. and document them in reel protocols and quality reports.
Recipe manager
AutoÂmatically improves your parameters with every production run. To reduce start-up scrap and enhance your product quality.
Technical data
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Geared line speed up to 2,400 m/min
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Insulation materials* PVC, PP, PE, XLPO/XLPE, TPE
* other materials upon request
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Product size small cross-sections (0.08 - 1 mm²)
standard cross-sections (0.22 - 8 mm²)
big cross-sections (10 - 120 mm²)
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ready to increase your productivity?
Our specialists will help you find the right high-speed insulation solution for your production requirements.
