Wire India 2024

when?

Nov 27th – Nov 29th, 2024

where?

Bombay Exhibition Center Mumbai India

contact person

Aman Arora

Aman Arora
+91 888 44 01 101 aman.arora@rosendahlnextrom.com

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meet us at booth I59 where we will showcase a strong portfolio of new and improved solutions for the market.

Increasing production capacity in datacom and telecom

The demand for high-speed data infrastructures continues. AI applications are booming, creating a rising need for supercomputers. AI data centers require cables with unique properties. Ultra-low data latency and ultra-high bandwidths of up to 800 Gigabit/sec are needed. Rosendahl’s high-temperature physical foaming lines can manufacture cables with these high demands and help supercomputers think faster. Additionally, the company offers a new generation of datacom core insulation lines for CAT 7 and CAT 8 compliant cables with a skin-foam-skin construction.

The latest achievements in fiber optical cable manufacturing include a high-speed fiber launching system, a high-speed rewinding line and a proof testing & fiber coloring line with automated reel changes. These new solutions reduce operating time and scrap while increasing productivity, quality, and safety for operators.

Nextrom is revolutionizing preform manufacturing with a combination of Vapor Axial Deposition and Outside Vapor Deposition technologies tailored for producing large-sized preforms with the lowest operational expenses. Furthermore, the telecom fiber drawing process has been optimized to reach impressive speeds of up to 3,500 m/min.

Future-proof solutions for e-mobility

With batteries taking on the role as the primary energy source in modern cars, vehicle wiring is changing. New types of cables and wires are needed for both propulsion and power distribution. We provide innovative solutions for the industry, including busbar insulation, high-end charging cables and high-performance data cables.

We also offer the world’s first turnkey extrusion line for hairpin insulation for safe and reliable power supply at 800V+. With this solution, the much slower and less efficient enameling process faces strong competition. The exceptionally robust insulation with high-performance PEEK contributes to reduced charging times and increased ranges by minimizing energy losses in electric board systems.

close-up of PEEK insulated hairpin wire
Close-up of flat crosshead for hairpin wire that is extruding PEEK

Accelerating energy transition

Rosendahl Nextrom’s solutions support the industry’s shift towards a more sustainable power supply. Their sustainable concept for forming, welding, and jacketing flexible materials and product sizes on a single production line is well-suited for connecting wind farms, photovoltaic farms, and offshore projects to the power grid.

In the medium-voltage segment, the use of recyclable polypropylene-based compounds eliminates the need for energy-intensive cross-linking. This new manufacturing concept creates a compact and sustainable alternative to conventional XLPE solutions without compromising on electrical properties.

medium voltage cable insulation with polypropylene

Innovating smart and responsibly

A major focus of Rosendahl Nextrom’s efforts is the thoughtful use of materials, waste reduction, minimizing wear, and enhancing energy efficiency. Their powerful line control offers a wide variety of possibilities to continuously improve production in those areas. Recently, an AI-supported process control, ESG-compliant measurement of CO2 and energy consumption and a powerful tool for maintenance management have been added to the smart portfolio.

In the field of telecom fiber drawing, Nextrom is leading the way towards more sustainable production: A Helium Recovery System recovers up to 90% of the used helium, effectively reducing dependence on this limited resource. The return on investment for this system can be achieved within a year, considering the current prices and availability constraints of helium. Addition, the Nextrom Induction Furnace drastically cuts down on energy consumption.

Offering lifetime support

We are a strategic partner for producers of cable and wire worldwide. Customers can expect first-class support for the entire lifetime of their machines. To further improve ongoing collaboration, the company has launched a digital customer portal, and improved their warehouse infrastructure. Attractive new service packages and fast, uncomplicated support worldwide round off the selection.

The company has maintained a dedicated sales and service unit in India for over 20 years for quick on-site support.

the BM Rosendahl service team is here for you
retrofit and upgrade solutions for cable manufacturing machinery
BM Rosendahl battery production equipment for welding units

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Rosendahl Nextrom is a global leader in battery, cable & wire and optical fiber production technologies whose goal is to connect your needs with our technology. Quality, customization, product know-how and close cooperation with our partners are our core values.
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